Critical Components Of A Wire Bending Machine

With the increasing need for various shapes of wire, the wire bending machine continues to gain high relevance in various industrial applications. 

Wire bending machines work in different ways to give the expected result, but only a few of them give a high degree of repeatability and fast bending process.

Before now, machinery with CAM's was used, but that method is old-fashioned now.

Currently, CNC technology is the new machines which are used for forming and bending wires into different shapes and figure.

With the CNC machine, a wire can be bent into shopping carts and store racks, rebar for concrete, and even in the jewelry industry. 

Despite the wide application and seemingly abundance of the wire bending machine, choosing one may be a bit tricky.

For this reason, you may need to partner with a trusted wire bending machine for the best deal.

What is Wire Bending?

Wire bending involves forming or bending a blank length or spooled coil of wire into a unique and desired shape.

Wire bending can be achieved by using a piece of CNC equipment to manipulate the wire into the desired shape. 

Also, wire bending or forming can be done manually by applying brute force to bend a piece of wire around defined shapes.

A bent wire can take up any shape such as the most common form – spring.

During wire bending, they can also be joined together into a chain or with other additional shapes added to them.

What Are The Top Components Of A Wire Bending Machine

In almost every production factory, the CNC wire bending machine is one of the most common equipments that is widely used today.

These machines are made up of key components, which are the building block for producing almost any shape from wire bending. These critical components include;

1. The Bending Head

The major work of bending a piece of wire takes place in the bending head.  Also, the bending head serves as the hub for creating the desired angle, radii as the wire moves smoothly around the bending head.

2. Cutting

The shearing or cutting system is usually the final stage of the bending process. This is the point the undesired part of a piece of wire is trimmed off from the part that has been bent.

3. Coil Feeder

This component is the part that ensures that the wire is carefully removed from the machine without being held by any other component.

It prevents the snagging or tangling of the bent wire, and it also ensures that the wire is lifted from the coil without compressing or squeezing the coil.

4. Straightener

This is the component that strips a wire of extraneous materials a wire acquired during the manufacturing and storage process.

Irrespective of what shape the wire is expected to have after bending, the straightener ensures the overall repeatability and accuracy of the entire process.

5. Chamfering

The chamfering component helps to remove sharp edges as well as burr from the cutoff stage of the bent wire. 

Bottom Line

A wire bending machine is a handy machine for various industrial processes that involve the manipulation of a piece of wire. 

To ensure that the whole process goes on smoothly, the wire bending machine has some key components that help in making everything go on as expected.

For the best products using a wire bending machine source for this piece of equipment from a reputable manufacturer is the best way to go.