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Automatic Wire Ring Making Machine with butt welding:2.5-8mm
This automatic ring making and welding machine is composed of automatic feeding, automatic straightening, automatic ring forming, automatic welding and automatic unloading process.
The metal wire will pass through the feeding wheels to be pressed and straightened, and then ring forming. The cutter knife will cut the wire into certain length based on needed ring diameter, then the pneumatic robot arm will grab the ring and put it into welding position to conduct butt welding. At last, the pneumatic robot arm will take out the ring. The whole process finishes.
Input Power Supply: 3Phases, 380V, 50HZ
Air Pressure: 0.6-0.8MPa
For wire diameter: 2.5-8mm
For ring diameter: 80-800mm
Ring Tolerance: ±0.4mm
Welding flatness: less than 0.5mm
Duty cycle: 50%
Cooling Water Flow: 50L/minute
Machine Dimension: 2150*1400*1600mm
Machine Weight: 1100kgs
Wire feeding by servo motor, motor power: 2.2KW, wire feeding speed: 35m/minute. Japanese brand servo motor and driver.
With external encoder for wire feeding precision.
Wire cutting by hydraulic motor, motor power: 2.2KW.
1. PLC+Touch Screen Control;
2. Automatic feeding ( feeding the wire)
3.Automatic Wire straightening;
2. Automatic ring forming ( hydraulic system 1.5kw)
4.Automatic moving (pneumatic robot arm)
5. Automatic welding (AC resistance power)
5. Automatic unloading (pneumatic robot arm)
6. Sound-light alarm function: the machine will give alarm when wire lack, power is not stable, etc to protect machine and operator safety.
7. Counting function: can preset the needed product quantity, when this quantity is reached the machine will stop automatically.
8. Monitoring function: the touch screen will monitor the whole process of actions and the welding current of each welding process. It will give alarm when the monitoring function is abnormal.
We have been exported to Europe and Germany. We meet the CE certification and can also provide the CE certificate. We can also do the safety protection.
|Servo Motor||1.5 KW||3.9 KW|
|Hydraulic Motor||1.5 KW||4.0 KW|
|Wire Feeding Speed||35 m/min||30 m/min|
(Take diameter 80mm as an example. The larger the diameter the slower the speed.)
(Take diameter 300mm as an example. The larger the diameter the slower the speed.)
|Ring Making Diameter||100-650mm||600-1000mm|
|Ring Making Wire Diameter|
2mm—8mm(Maximum 8mm for Low-carbon Steel and High-carbon Steel) Perimeter Tolerance：±0.15
Ring Making Diameter Tolerance
|Welding Power||50 KVA||63 KVA|
|Compressed Air Pressure||0.6Mpa||0.6Mpa|
|Cooling Water Speed||50L/min||50L/min|
|Weight||600 kgs||600 kgs|
Do you have any questions or an issues we can help you with?