Four Tips to Improve Welding Quality When Using Wire Welding Machine

Excellent welding quality helps to establish a competitive advantage for your manufacturing business. With the right process, you will be able to deliver durable, strong and clean welds to customers on a regular basis. Read on to get our 4 simple tips to improve welding quality.

Place it correctly

Process Monitoring

Use automatic welding machine

Quality Assurance Check

The price of poor welding quality

Before diving into the techniques, let’s review some of the most common welding problems:

Spatter

Porosity

Undercut

Deformation

Cracks

Poor weld penetration

Incorrect wire delivery

These problems are usually structural problems, but also affect the overall appearance of the part. Poor welding quality can hurt your bottom line, put pressure on your work environment, and have a negative impact on customer satisfaction. Some problems may even be safety hazards, leading to damage, personal injury or even more serious!

Tip 1: Be prepared

The steps before the beginning of the welding process are the most critical! Learn more about the techniques for preparing metal before automatic welding here. When you skip the preparation of cleaning metal surfaces, removing oxide layers or preparing metal edges, you put yourself in a disaster situation. It is worth your time to complete all the best practice welding preparations. Therefore, you can not only pass the quality inspection, but also get beautiful and clean welds!

Tip 2: Monitoring during the process

Real-time welding seam monitoring is a good way to keep the welding seam quality ahead and find errors before they happen. Some of the technologies used for process monitoring today include sensors, lasers, and vision-based monitoring. Seam tracking allows you to track the welding position during the welding process. This can improve welding quality, increase path speed, reduce scrap and shorten cycle time. Check out our seam tracking process here and how to choose the right solution for your project.

Tip 3: Automatic welding machine

Using proper wire welding machine is the first step to ensure high-quality welding output. Automating your process can avoid welding pitfalls. In terms of avoiding welding defects, the latest technology has produced a huge change-automation has made welding more consistent and reliable.

Quanjiu Machine provides standardized and customized wire welding solutions. Our engineers can help you choose the system that suits your process. See more information about our welding system products here!

Tip 4: Quality Assurance Check

Our last technique to improve the quality of welds is to conduct strict quality control on welds. Welding quality assurance inspectors inspect the welds and test their quality. The quality assurance inspection should focus on the overall quality of the weld and the strength of the weld. The main benefit of quality control is to find the problem, analyze the problem and determine the best way to solve the problem.

Improve welding quality

Quanjiu Machine is here to use the most advanced equipment to help you improve welding quality. We provide design and construction services under a roof. We provide a full range of wire welding support. Call us today at +86 18675849072, or send an email to: wiremeshweld@163.com to request a quote.